Most quality systems live in binders and spreadsheets that get reviewed once a month. I design KPI dashboards and IIoT-enabled monitoring systems that put defect rates, process capability and audit readiness in front of the people who can act on them — daily.
Monitoring dashboards for kiln and utility energy consumption against production output.
Live tracking of process parameters against control limits — the digital version of an SPC chart.
Condition-based monitoring concepts that shift maintenance from reactive to predictive.
Exploring vision-based inspection to catch surface and dimensional defects earlier in the line.
An illustrative mock-up — the real dashboards are tailored to each factory's process and data availability.
Dashboard and IIoT rollouts fail when they try to digitise everything at once. I sequence implementation across roughly 30 months — starting with the highest-leverage, lowest-friction data source, proving value, then expanding scope.
Let's talk about what data you already have and what a Phase 1 build could look like.