Operational excellence, engineered

Eng. Madhawa
Habarakada

Engineering Excellence. Empowering People. Transforming Businesses.

Materials Engineer and Quality & Systems consultant — I help manufacturing teams build ISO-grade quality systems, TPM discipline, and live operational dashboards that actually get used on the floor.

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Operations panel Live

Years in ceramics manufacturing 0

ISO systems built & audited 0

2024 Business Excellence awards 0

Current role QA & R&D Manager

What I run

Four disciplines, one operating system.

Each grew out of solving the same problem from a different angle: how do you make quality predictable at scale?

01 / ISO SYSTEMS

ISO 9001 · 14001 · 45001

Design, implementation, internal auditing and certification-readiness for QMS, EMS and OH&S systems.

02 / TPM & LEAN

TPM Quality Maintenance

Pillar leadership, defect-prevention systems, RCA/CAPA discipline and Lean waste reduction on the floor.

03 / CERAMICS

Ceramic & porcelain tile tech

Glaze development, process capability, product compliance (SLS, CE Mark, Green Label) and NPD.

04 / SYSTEMS

Dashboards & IIoT

KPI dashboards, quality data systems, and IIoT-enabled process control for operational visibility.

Currently building

Operational dashboards that make quality visible, not just reportable.

Beyond ISO documentation, I design real-time KPI dashboards and IIoT-based monitoring systems — turning scattered inspection sheets into a single live view of defect rates, process capability, and audit readiness that management can actually act on.

See systems & dashboards work

Sample KPI readoutSimulated

First-pass yield96.4%

CAPA closure within SLA91%

Audit non-conformities (rolling 90d)3

From the field